Backer Hotwatt Standard Cartridge Heaters

Standard Cartridge Heater

Eagle Sensors & Controls is an authorized Backer Hotwatt distributor. Contact us with sales and application support.

Cartridge-and-Immersion

Description

U.L. Recognized – E56973
C.S.A. Certified – 016386-0-000

Application

Compressor Crankcase Heating, Copiers, Dies, Food Processing, Glue Pots, Heat Sealing, Hot Melt Adhesive, Labeling, Medical Equipment, Packaging, Photographic Processing, Plastic Molding, Platens, Wax Pots.

Features
  • Backer Hotwatt Precision Cartridge Heaters provide localized heat to restricted work areas requiring close thermal control. Dies, Platens, and a variety of other types of processing equipment are efficiently heated. Closely controlled work temperatures up to 1250°F are obtained by a combination of heater location and proper wattage output.
  • Basic designs are readily adaptable to a wide variety of special requirements, sizes, or ratings.
  • Maximum surface temperatures up to 1250°F.
  • Designations are etched on the sheath to preserve accurate shape.
  • Heating elements arranged just beneath outside surface for maximum heat transfer, minimum core temperature and faster heating.
  • Made in U.S.A.
  • Where specified, units can be supplied liquid tight.
  • Long, trouble free service.
Construction
  1. Mica.
  2. Series 300 stainless steel sheath of precision dimensions and tolerances for intimate,stable, non-oxidizing contact with cavities machined for them.
  3. Element wire situated in close proximity to outside surface for maximum heat transfer and minimum internal temperature while preserving good dielectric qualities.
  4. Magnesium oxide packing.
  5. Ceramic element support.
  6. Ceramic cap.
  7. Teflon insulated leads: 1/4″ diameter.
    Fiberglass leads: 5/16″ – 3/4″ diameter.
    Post terminals: 15/16″ – 2 3/8″
Round

Lengths between or longer than those listed may be ordered..

Diameter: 1/8″ (.124/120) 5/32″ (.155/152) 3/16″ (.186/.183)
Maximum Amperage: 2 Not UL/CSA 2 Not UL/CSA 3.5
Sheath
Length
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
1″ SC12-1 10 15 SC15-1 10 15 SC18-1 10 20
1 1/2″ SC12-1.5 10 25 SC15-1.5 10 25 SC18-1.5 10 32
2″ SC12-2 10 35 SC15-2 10 35 SC18-2 10 44
2 1/2″ SC12-2.5 10 45 SC15-2.5 10 45 SC18-2.5 10 55
3″ SC12-3 10 55 SC15-3 10 55 SC18-3 10 70
3 1/2″ SC12-3.5 10 65 SC15-3.5 10 65 SC18-3.5 10 80
4″ SC12-4 10 75 SC15-4 10 75 SC18-4 10 95
4 1/2″ SC12-4.5 10 85 SC15-4.5 10 85 SC18-4.5 10 107
5″ SC12-5 10 95 SC15-5 10 95 SC18-5 10 120
5/12″ SC12-5.5 10 105 SC15-5.5 10 105 SC18-5.5 10 132
6″ SC12-6 10 115 SC15-6 10 115 SC18-6 10 145
6 1/2″ SC12-6.5 10 125 SC15-6.5 10 125 SC18-6.5 10 157
7″ SC12-7 10 135 SC15-7 10 135 SC18-7 10 170
7 1/2″ SC12-7.5 10 145 SC15-7.5 10 145 SC18-7.5 10 182
8″ SC12-8 10 155 SC15-8 10 155 SC18-8 10 195
8 1/2″ SC12-8.5 10 165 SC15-8.5 10 165 SC18-8.5 10 207
9″ SC12-9 10 175 SC15-9 10 175 SC18-9 10 220
9 1/2″ SC12-9.5 10 185 SC15-9.5 10 185 SC18-9.5 10 232
10″ SC12-10 10 195 SC15-10 10 195 SC18-10 10 245
10 1/2″ SC12-10.5 10 205 SC15-10.5 10 205 SC18-10.5 10 257
11″ SC12-11 10 215 SC15-11 10 215 SC18-11 10 270
11 1/2″ SC12-11.5 10 225 SC15-11.5 10 225 SC18-11.5 10 282
12″ SC12-12 10 235 SC15-12 10 235 SC18-12 10 295
For longer lengths, compute
wattage at:
10 watts per linear 1/2″
 

10 watts per linear1/2″

 

12 watts per linear 1/2″

Wattage

Minimum Wattage –The following table should be used to determine the allowable voltage for low wattage miniature elements:

Size: 1/8″ Diameter – 5/32″ Diameter 3/16″ Diameter
Length 30v 60v 120v 230v 30v 60v 120v 230v
1″ .6w 2.5w 10w NA .8w 3w 12w NA
1 1/2″ .6w 2.5w 10w NA .5w 2w 8w 30w
2″ .5w 2w 8w 27w .4w 1.5w 6w 22w

NA – Not Available

Diameter: 1/4″ (.249/.245) 5/16″ (.311/.307) 3/8″ (.374/.370)
Maximum Amperage: 3.5 6 6
Sheath
Length
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
1″ SC25-1 10 25 SC32-1 10 35 SC37-1 10 35
1 1/2″ SC25-1.5 10 50 SC32-1.5 10 70 SC37-1.5 10 70
2″ SC25-2 10 75 SC32-2 10 105 SC37-2 10 105
2 1/2″ SC25-2.5 10 100 SC32-2.5 10 140 SC37-2.5 10 140
3″ SC25-3 10 125 SC32-3 10 175 SC37-3 10 175
3 1/2″ SC25-3.5 10 150 SC32-3.5 10 210 SC37-3.5 10 210
4″ SC25-4 10 175 SC32-4 10 245 SC37-4 10 245
4 1/2″ SC25-4.5 10 200 SC32-4.5 10 285 SC37-4.5 10 285
5″ SC25-5 10 225 SC32-5 10 325 SC37-5 10 325
5 1/2″ SC25-5.5 10 250 SC32-5.5 10 360 SC37-5.5 10 360
6″ SC25-6 10 275 SC32-6 10 395 SC37-6 10 395
6 1/2″ SC25-6.5 10 300 SC32-6.5 10 430 SC37-6.5 10 430
7″ SC25-7 10 325 SC32-7 10 465 SC37-7 10 465
7 1/2″ SC25-7.5 10 350 SC32-7.5 10 500 SC37-7.5 10 500
8″ SC25-8 10 375 SC32-8 10 535 SC37-8 10 535
8 1/2″ SC25-8.5 10 400 SC32-8.5 10 570 SC37-8.5 10 570
9″ SC25-9 10 425 SC32-9 10 605 SC37-9 10 605
9 1/2″ SC25-9.5 10 450 SC32-9.5 10 640 SC37-9.5 10 640
10″ SC25-10 10 475 SC32-10 10 675 SC37-10 10 675
10 1/2″ SC25-10.5 10 500 SC32-10.5 10 710 SC37-10.5 10 710
11″ SC25-11 10 525 SC32-11 10 745 SC37-11 10 745
11 1/2″ SC25-11.5 10 550 SC32-11.5 10 780 SC37-11.5 10 780
12″ SC25-12 10 575 SC32-12 10 815 SC37-12 10 815
For longer lengths, compute
wattage at:
25 watts per linear 1/2″
 

35 watts per linear1/2″

 

35 watts per linear 1/2″

Diameter: 1/2″ (.499/.494) 5/8″ (.624/.619) 3/4″ (.749/.741)
Maximum Amperage: 10 10 15
Sheath
Length
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
1″ SC50-1 10 55 SC62-1 10 60
1/2″ SC50-1.5 10 100 SC62-1.5 10 120 SC75-1.5 40 140
2″ SC50-2 10 145 SC62-2 10 180 SC75-2 40 210
2 1/2″ SC50-2.5 10 190 SC62-2.5 10 240 SC75-2.5 40 280
3″ SC50-3 10 235 SC62-3 10 300 SC75-3 40 350
3 1/2″ SC50-3.5 10 280 SC62-3.5 10 360 SC75-3.5 40 420
4″ SC50-4 10 325 SC62-4 10 420 SC75-4 40 490
4 1/2″ SC50-4.5 10 370 SC62-4.5 10 480 SC75-4.5 40 560
5″ SC50-5 10 415 SC62-5 10 540 SC75-5 40 630
5 1/2″ SC50-5.5 10 460 SC62-5.5 10 600 SC75-5.5 40 700
6″ SC50-6 10 505 SC62-6 10 660 SC75-6 40 770
6 1/2″ SC50-6.5 10 550 SC62-6.5 10 720 SC75-6.5 40 840
7″ SC50-7 10 595 SC62-7 10 780 SC75-7 40 910
7 1/2″ SC50-7.5 10 640 SC62-7.5 10 840 SC75-7.5 40 980
8″ SC50-8 10 685 SC62-8 10 900 SC75-8 40 1050
8 1/2″ SC50-8.5 10 730 SC62-8.5 10 960 SC75-8.5 40 1120
9″ SC50-9 10 775 SC62-9 10 1020 SC75-9 40 1190
9 1/2″ SC50-9.5 10 820 SC62-9.5 10 1080 SC75-9.5 40 1260
10″ SC50-10 10 865 SC62-10 10 1140 SC75-10 40 1330
10 1/2″ SC50-10.5 10 910 SC62-10.5 10 1200 SC75-10.5 40 1400
11″ SC50-11 10 955 SC62-11 10 1260 SC75-11 40 1470
11 1/2″ SC50-11.5 10 1000 SC62-11.5 10 1320 SC75-11.5 40 1540
12″ SC50-12 10 1045 SC62-12 10 1380 SC75-12 40 1610
For longer lengths,compute
wattage at:

 

45 watts per linear 1/2″

 

60 watts per linear 1/2″

 

70 watts per linear 1/2″

Diameter: 15/16″ (.936/.928) 1″ (.999/.991) 1 1/4″ (1.249/1.241)
Maximum Amperage: 25 25 30
Sheath
Length
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
2″ SC93-2 50 280 SC1.0-2 50 280 SC1.2-2 100 350
2 1/2″ SC93-2.5 50 375 SC1.0-2.5 50 375 SC1.2-2.5 100 470
3″ SC93-3 50 470 SC1.0-3 50 470 SC1.2-3 100 590
3 1/2″ SC93-3.5 50 565 SC1.0-3.5 50 565 SC1.2-3.5 100 710
4″ SC93-4 50 660 SC1.0-4 50 660 SC1.2-4 100 830
4 1/2″ SC93-4.5 50 755 SC1.0-4.5 50 755 SC1.2-4.5 100 950
5″ SC93-5 50 850 SC1.0-5 50 850 SC1.2-5 100 1070
5 1/2″ SC93-5.5 50 945 SC1.0-5.5 50 945 SC1.2-5.5 100 1190
6″ SC93-6 50 1040 SC1.0-6 50 1040 SC1.2-6 100 1310
6 1/2″ SC93-6.5 50 1135 SC1.0-6.5 50 1135 SC1.2-6.5 100 1430
7″ SC93-7 50 1230 SC1.0-7 50 1230 SC1.2-7 100 1550
7 1/2″ SC93-7.5 50 1325 SC1.0-7.5 50 1325 SC1.2-7.5 100 1670
8″ SC93-8 50 1420 SC1.0-8 50 1420 SC1.2-8 100 1790
8 1/2″ SC93-8.5 50 1515 SC1.0-8.5 50 1515 SC1.2-8.5 100 1910
9″ SC93-9 50 1610 SC1.0-9 50 1610 SC1.2-9 100 2030
9 1/2″ SC93-9.5 50 1705 SC1.0-9.5 50 1705 SC1.2-9.5 100 2150
10″ SC93-10 50 1800 SC1.0-10 50 1800 SC1.2-10 100 2270
10 1/2″ SC93-10.5 50 1895 SC1.0-1.5 50 1895 SC1.2-10.5 100 2390
11″ SC93-11 50 1990 SC1.0-11 50 1990 SC1.2-11 100 2510
11 1/2″ SC93-11.5 50 2085 SC1.0-11.5 50 2085 SC1.2-11.5 100 2630
12″ SC93-12 50 2180 SC1.0-12 50 2180 SC1.2-12 100 2750
For longer lengths,compute
wattage at:
95 watts per linear 1/2″
 

95 watts per linear 1/2″

 

120 watts per linear 1/2″

Diameter: 1.90″ (1.890/1.910) 2 3/8″” (2.365/2.385)
Maximum Amperage: 40 40
Sheath
Length
Cat.No. Min.
Watts
Max.
Watts
Cat.No. Min.
Watts
Max.
Watts
6″ SC1.9-6 500 1400
7″ SC1.9-7 500 1700
8″ SC1.9-8 500 1960 SC2.3-8 500 2300
9″ SC1.9-9 500 2240 SC2.3-9 500 2650
10″ SC1.9-10 500 2500 SC2.3-10 500 3000
12″ SC1.9-12 500 3100 SC2.3-12 500 3630
14″ SC1.9-14 500 3650 SC2.3-14 500 4300
16″ SC1.9-16 500 4200 SC2.3-16 500 5000
18″ SC1.9-18 500 4750 SC2.3-18 500 5600
20″ SC1.9-20 500 5300 SC2.3-20 500 6270
22″ SC1.9-22 500 5900 SC2.3-22 500 6930
24″ SC1.9-24 500 6450 SC2.3-24 500 7600
26″ SC1.9-26 500 7000 SC2.3-26 500 8250
28″ SC1.9-28 500 7550 SC2.3-28 500 8900
30″ SC1.9-30 500 8100 SC2.3-30 500 9570
32″ SC1.9-32 500 8700 SC2.3-32 500 10250
34″ SC1.9-34 500 9250 SC2.3-34 500 10900
36″ SC1.9-36 500 9800 SC2.3-36 500 11550
38″ SC1.9-38 500 10350 SC2.3-38 500 12200
40″ SC1.9-40 500 10900 SC2.3-40 500 12870
42″ SC1.9-42 500 11500 SC2.3-42 500 13530
44″ SC1.9-44 500 12000 SC2.3-44 500 14200
46″ SC1.9-46 500 12600 SC2.3-46 500 14850
48″ SC1.9-48 500 13200 SC2.3-48 500 15500
 

For longer lengths,compute wattage at:
280 watts per linear 1″

 

330 watts per linear 1″

* Lengths longer than those listed may be ordered.
Wattage

The maximum wattage’s listed are computed at 60 watts per square inch of heated surface. With proper fit in a heat sink, long life may be expected at this watt density. Consult factory for higher watt density applications. Lower watt density will result in longer life. Any wattage within standard limits may be ordered without affecting price.

Voltage

Standard voltages are either 120V or 240V (subject to limits above). Lower voltages are available.

Termination

 All units up to 15/16″ diameter, within published amperage limits, are manufactured with 6″ (type SF1) leads, longer length leads are available. Standard insulation on 1/4″ units is Teflon (200°C); Fiberglass (250°C) is standard on units 5/16″ diameter and larger. All units 15/16″ and larger are manufactured with post terminals (type SF-3). Optional Type SF1 leads are available. Stock units supplied with 12″ leads.

Tolerances

Wattage tolerances are held to +5%, -10% at rated voltage. Diameter is always .001″ less, but not more than .009″ less, than the nominal (fractional) heater diameter except for 1.90″ and 2 3/8″ diameters. This sizing is maintained so that all units are a slide fit into a standard reamed hole of the size ordered. Thermal action will expand the unit to a snug fit for best heat conduction. If close hole tolerances are not maintained, operating life may be drastically reduced. See specific heater size for exact tolerances. Length tolerances are ± 2% with a 1/16″ minimum. Consult factory for closer tolerances.